Manufacturing Txheej txheem cej luam
Xunbanglong ua haujlwm 15,000-square-meter precision manufacturing chaw nyob hauv Shenzhen, Suav teb, vaj tse siab CNC machining, sheet hlau fabrication, thiab sib dhos hlwb. Peb muab kev cai-rau- luam tawm cov khoom siv kho tshuab rau kev lag luam thawj cov khoom lag luam (OEMs). Peb cov khoom hauv pem teb sib xyaw ua ke cov khoom siv tsis siv neeg thauj khoom, ntau-axis machining chaw, thiab qhov kub thiab txias-tswj ntsuas ntsuas ntsuas kom tswj tau cov khoom sib txawv ntawm qhov sib txawv.
Ntoo Footprint:15,000 m² ntau lawm thiab sib dhos cheeb tsam.
Cov neeg ua haujlwm engineering:28 tus kws tsim cov cuab yeej thiab DFM (Tsim rau Kev Tsim Khoom) cov kws tsim khoom siv tshuab.
Tshaj tawm txhua xyoo:Tshaj 1.2 lab precision hlau thiab yas khoom xa tuaj thoob ntiaj teb.
Quality Management System:ISO 9001: 2015 tau ntawv pov thawj (Certificate No. muaj nyob rau ntawm kev thov).
Factory & Production Facilities
Peb cov kab ntau lawm siv tier-ib lub tshuab ua lag luam kom tswj tau cov tshuab ua kom nruj thiab rov ua dua cov kev txiav.
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Rhiav Zone |
Core Machinery / Khoom siv |
Technical Specifications & Hom |
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Precision Machining |
5-Axis & 4-Axis CNC Milling Centers |
DMG Mori, Haas (Max spindle ceev: 18,000 RPM) |
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Tig & Tshuab dhos |
CNC Swiss -Tom Lathes & Tig Chaw |
Tsugami, Mazak (Tig txoj kab uas hla mus txog dia. 400 mm) |
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Sheet Hlau Fabrication |
Fiber Laser Txiav & CNC Xovxwm Brakes |
Bystronic 4kW Fiber Laser, Amada 160T Xovxwm Nres |
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Nto Finishing |
Automated Deburring & Media Blasting |
Kev cai xov xwm - blasting thiab passivation kho kab |
Product Development & R&D
Txhua qhov kev txiav txim tsim khoom tau dhau los ua tus qauv DFM tshuaj xyuas ua ntej G-code tiam los txheeb xyuas qhov muaj peev xwm geometric thiab cov khoom tsim nyog.
CAD/CAM Compatibility:Kev ua haujlwm ncaj qha ntawm STEP, IGES, SolidWorks (.sldprt), thiab Parasolid (.x_t) cov ntaub ntawv ntawm Mastercam thiab Siemens NX.
Prototyping Lub Sijhawm Lead:Ceev-tig CNC prototypes xa hauv 3 mus rau 5 hnub ua haujlwm thaum kos duab pom zoo.
DFM Feedback Protocol:Cov ntawv tshaj tawm engineering tau tsim nyob rau hauv 24 teev los qhia txog cov kev txiav qis, cov phab ntsa nyias, cov kaum sab xis, thiab cov cuab yeej muaj peev xwm tshem tawm cov kev pheej hmoo ua ntej cov cuab yeej ua haujlwm.
Kev Muaj Peev Xwm Ntau Lawm & Cov Txheej Txheem Txheej Txheem
Peb haum cov geometries nyuaj thiab nyuaj - rau - tshuab engineering alloys nyob rau hauv kev tswj machining tolerances.
Achievable Dimensional Tolerances:Txheem milling ± 0.01 hli; siab - precision milling mus txog ± 0.005 mm.
Cov ntaub ntawv txhawb nqa:
- Hlau:Aluminium (6061-T6, 7075-T6, 5052), Stainless hlau (304, 316L, 17-4PH), Carbon Steel (1045, 4140), tooj dag, tooj liab, Qib 5 Titanium.
- Engineering Plastics:POM (Delrin), PEEK, PTFE, Nylon, ABS, Polycarbonate (PC).
Lub hnab ntawv Machining:
- CNC Milling:Txog li 1500 × 800 × 600 mm.
- CNC tig:Mus txog dia. 400 × 1000 mm.
Manufacturing txheej txheem Routing
Peb lub khw hauv pem teb routing ua raws li tus qauv, kaw- voj voog ua haujlwm los taug qab cov kab ke thiab txo qis kev ua haujlwm sib txawv:
Incoming Material Verification:Spectrometer cov ntaub ntawv muaj pes tsawg leeg kuaj xyuas thiab kuaj ultrasonic rau kev kuaj pom sab hauv.
Raw Khoom Npaj:Siab - ceev tsis siv neeg txiav txiav thiab CNC tig ntsej muag.
Primary & Secondary Machining:Multi-axis roughing, stress-relief heat treatment (thaum teev), thiab ua kom tiav contouring.
Deburring & Surface Treatment:Los ntawm txhais tes precision deburring ua raws li tshuaj passivation, anodizing, los yog hmoov txheej raws li teev nyob rau hauv daim ntawv sau.
Final Quality Audit:CMM dimensional scanning thiab pom qhov chaw soj ntsuam tiv thaiv cov neeg tau txais kev pom zoo kos duab.
Export Ntim:VCI los tiv thaiv- xeb wrapping thiab poob siab- absorbing crate packing.
Kev Tswj Xyuas Zoo & Cov Khoom Siv Tshuaj Ntsuam Xyuas
Kev txheeb xyuas qhov zoo yog muab tso rau hauv txhua qhov kev tsim khoom tseem ceeb es tsis yog sab laug mus rau qhov kawg sorting. Lub tuam tsev ua haujlwm zoo ua haujlwm ntawm nws tus kheej los ntawm pab pawg tsim khoom.
Kev Ntsuas Ntsuas:
- Hexagon Coordinate Measuring Machine (CMM)
- Keyence optical duab dimension ntsuas tshuab
- Digital qhov siab ntsuas, xov plug gauges, thiab micro-meters.
Traceability:Thaum tshav kub kub xov tooj mus txog qhovtwg rau raw hlau blocks; Cov ntawv txheeb xyuas tus kheej thiab Cov Ntawv Qhia Txog Cov Khoom Siv (MTRs) tau khaws cia digitally rau tsawg kawg 5 xyoos.
Kev tshuaj xyuas qhov chaw:100% Ua ntej-Txoj Kev Tshuaj Ntsuam Xyuas (FAI) rau qhov kev teeb tsa tshiab, hauv- txheej txheem SPC (Kev Tswj Xyuas Txheej Txheem Txheej Txheem) txhua 50 ntu, thiab AQL 1.0/2.5 qhov kawg sampling ua ntej xa khoom.
Muaj Peev Xwm Ntau Lawm & Standard Lead Time
Peb sib npaug ntau- hloov chaw tsim khoom muaj peev xwm nrog cov txheej txheem teem caij kom tau raws li lub hom phiaj xa khoom.
Lub sijhawm ua haujlwm
3 ua haujlwm txhua hnub, nrog 24/7 automated machining hlwb rau siab - ntim rov ua haujlwm.
OEE Tswj
Tuav siab tshaj 85% ntawm kev teem sijhawm tiv thaiv kev saib xyuas.
Standard Lead Sijhawm
CNC Prototypes (1-10 pcs): 5 mus rau 7 hnub ua haujlwm.
Batch Production (100-5,000 pcs): 15 mus rau 25 hnub ua haujlwm (raws li cov khoom muaj thiab ua tiav).
Ntim & Order Ua tiav
Tiv thaiv machined nto thaum lub sij hawm kev thauj mus los thoob ntiaj teb yog tswj los ntawm engineered ntim cov qauv.
Packing Specifications:VCI (Volatile Corrosion Inhibitor) los tiv thaiv- cov hnab polyethylene xeb, kev cai siab - ntom ntom EPE ua npuas ncauj cutouts, thiab ISPM 15 raws li cua sov- kho fumigated ntoo crates.
Logistics Channels:Qhia huab cua freight (DHL / FedEx / UPS) rau cov qauv; hiav txwv freight (FOB / CIF thawv loading) los ntawm Shenzhen / Guangzhou ports rau tej kev txiav txim.
OEM & ODM Kev Txhawb Nqa
Peb tiv thaiv cov neeg siv khoom ntiag tug kev txawj ntse thiab tuav cov kev sib txuas lus pob tshab thoob plaws hauv qhov project.
IP Kev Ruaj Ntseg:Ob tog Tsis yog- Daim Ntawv Pom Zoo Tshaj Tawm (NDAs) tau ua ua ntej kos duab pauv; cais CAD tes hauj lwm nrog txwv cov ntaub ntawv xa tawm nkag.
Project Management:Cov kws tsim qauv tsim qauv tsim los muab cov ntaub ntawv ua tiav txhua lub lim tiam thiab cov ntaub ntawv pov thawj cov duab / yeeb yaj kiab thaum thov.
Manufacturing FAQ
Thov ib tug Technical RFQ
Txhawm rau ntsuas koj qhov project yav tom ntej, xa koj cov ntaub ntawv STEP, 2D kos duab, thiab cov khoom siv tshwj xeeb rau DFM thiab cov lus hais hauv 24 teev.
Yuav tsum tau RFQ Attachments:KAUJ RUAM lossis Parasolid cov ntaub ntawv, 2D PDF kos duab nrog cov kev ua siab ntev ntev thiab cov lus hais kom tiav.